Hobart-welding-products AirForce 625 And ICE-40C Torch User Manual

OM-926 211 123H2006−01ProcessesDescriptionAir Plasma Cuttingand GougingAir Plasma CutterAirForce 625And ICE-40C TorchFile: Plasma Cutters

OM-926 Page 6D N’approchez pas le tube du chalumeau et l’arc pilote lorsque la gâ-chette est enfoncée.D Le câble de masse doit être pincé correctement

OM-926 Page 7D Les bouteilles ne doivent pas être près de la zone de coupage ni detout autre circuit électrique.D Un contact électrique ne doit jamais

OM-926 Page 8LE COUPAGE Ã L’ARC peut causerdes interférence.D L’énergie électromagnétique peut gêner le fonction-nement d’appareils électroniques comm

OM-926 Page 9SECTION 3 − DEFINITIONS3-1. Symbols And Definitions For Nameplate And Serial Number/Rating LabelAAmperesPlasma Arc Cutting(PAC)Adjust Air

OM-926 Page 10SECTION 4 − INSTALLATION4-1. Specifications50/60 HzAmperes Input atRated LoadOutput 50/60 HzRatedOutputType ofOutputPlasmaGasRatedCuttin

OM-926 Page 114-5. Unit Dimensions, Weight, And Movementloc_2 3/96 - Ref. 803 219 / 803 2201 Lifting HandlesUse handles to lift unit.2 Hand CartUse ca

OM-926 Page 124-6. Connecting Work Clamp and Gas/Air Supply1 Work Clamp2 WorkpieceConnect work clamp to a clean,paint-free location on workpiece, ascl

OM-926 Page 134-7. Electrical Service Guide50/60 Hz Single PhaseInput Voltage 208 230Input Amperes At Rated Output 33 30Max Recommended Standard Fuse

OM-926 Page 144-9. Selecting A Location And Connecting Input Power1 Plug (NEMA Type 6-50P)2 Receptacle(NEMA Type 6-50R)Connect plug to receptacle.3 In

OM-926 Page 154-10. Wiring Optional 240 Volt Plug (119 172) For Connection To Bobcat, Trailblazer OrChampion 10,000Ref. 120 813-D / Ref. 803 2221 Inpu

Hobart Welders manufactures a full lineof welders and welding related equipment.For information on other quality Hobart products, contact your local H

OM-926 Page 164-11. Installing Alternative Plug1 Supplied 230 VAC PlugCut cord close to plug.2 Alternative Plug (230 VACPlug Shown)3 Input (Black Lead

OM-926 Page 17SECTION 5 − OPERATION1 Output ControlUse control to set cutting output.Place control in Gas/Air Set position to safelyadjust gas/air pre

OM-926 Page 185-3. Trigger Safety Lock1 Trigger801 397-A1Trigger Locked Trigger Unlocked801 400-B / Ref. 802 8785-4. Plasma Cutting System PracticesPu

OM-926 Page 19out bottom of cut.801 400-B5-5. Sequence Of Cutting OperationAfter cutting arc starts, slowlystart moving torch across metal.Adjust torc

OM-926 Page 20801 400-B5-6. Sequence Of Gouging OperationRaise trigger lock and press trigger. Pilotarc starts. Move tip to within approxi-mately 3/16

OM-926 Page 21801 400-B5-7. Sequence Of Piercing OperationMaintain approximately 90° torchposition to surface, and continuecutting.Release trigger. Po

OM-926 Page 22SECTION 6 − MAINTENANCE & TROUBLESHOOTING6-1. Routine MaintenanceY Disconnect power before maintaining.. Maintain more oftenduring s

OM-926 Page 236-2. Overload Protection: Status Lights & Checking Shield Cup Shutdown SystemIf certain problems occur, a statuslight comes on, and

OM-926 Page 246-3. Checking/Replacing Retaining Cup, Tip, And ElectrodeOvertightening will strip threads. Do not overtighten retaining cup duringassem

OM-926 Page 256-4. Troubleshooting Power SourceNoYesIs Power lightflashing?Reset Power switch S1.NoYesTurn Output controlfully counterclockwise (seeSe

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol

OM-926 Page 266-5. Troubleshooting TorchTorch travel speed too slow;increase travel speed (seeSection 5-5). Clean orreplace torch consumablesas necess

OM-926 Page 27SECTION 7 − ELECTRICAL DIAGRAM212 926-AFigure 7-1. Circuit Diagram

OM-926 Page 28SECTION 8 − PARTS LIST. Hardware is common andnot available unless listed.Ref. 803 223-C252810161714111213985761423435333230262729222120

OM-926 Page 29DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 8-1. Main AssemblyQuantity1 +211118 WRAPPER, 1. . . . . . . . . . . . . . . . . . . . . . .

OM-926 Page 30195 110 ICE-40C 25ft Torch195 111 ICE-40C 50ft Torch1 183 427 Handle Assy, complete (1)2 192 059 Main Body (1)3 209 298 Leads, 25ft (1)3

OM-926 Page 31211 120-AFor extended tip use, set Amperage control to 35.GougingFAILURE TO REPLACE WORN TIP ORELECTRODE WILL RUIN TORCH ANDVOID WARRANT

NotesWork like a Pro!Pros weld and cutsafely. Read thesafety rules atthe beginningof this manual.

Notes

Notes

Warranty Questions?Call1-800-332-32817 AM − 6 PM ESThobart_warr 2/05ServiceYou always get the fast,reliable response youneed. Most replacementparts ca

PRINTED IN USA © 2005 Hobart Welding Products. 6/05Hobart Welding ProductsAn Illinois Tool Works Company600 West Main StreetTroy, OH 45373 USAFor Tech

OM-926 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGpom _4/05Y Warning: Protect yourself and others from injury — read and follow these pr

OM-926 Page 2D On inverter power sources, failed parts can ex-plode or cause other parts to explode whenpower is applied. Always wear a face shieldand

OM-926 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceHOT PARTS can cause severe burns.D Do not touch hot parts bare handed

OM-926 Page 41-5. Principal Safety StandardsSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,from Global Engineering Documents (p

OM-926 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONpom_fre 4/05Y Avertissement : se protéger et protéger les autres contre le ris