Hobart-welding-products HANDLER 210 MVP User Manual

ProcessesOM-249 498B 2011−03Handler 210 MVPArc Welding Power Source AndWire FeederDescriptionMIG (GMAW) WeldingFlux Cored (FCAW) WeldingRFile: MIG (GM

OM-249 498 Page 6Il reste une TENSION DC NON NÉGLIGEABLE dansles sources de soudage onduleur UNE FOISl’alimentation coupée.D Arrêter les convertisseur

OM-249 498 Page 7LES ACCUMULATIONS DE GAZrisquent de provoquer des blessuresou même la mort.D Fermer l’alimentation du gaz protecteur en casde non-uti

OM-249 498 Page 8Les PIÈCES MOBILES peuventcauser des blessures.D Ne pas s’approcher des organes mobiles.D Ne pas s’approcher des points de coincement

OM-249 498 Page 92-5. Principales normes de sécuritéSafety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1,de Global Engineering Docume

OM-249 498 Page 10

OM-249 498 Page 11SECTION 3 − DEFINITIONS3-1. Symbols And DefinitionsAAmperageVVoltageHzHertz NegativePositiveDirect Current(DC)Single Phase InputOutp

OM-249 498 Page 12SECTION 4 − SPECIFICATIONS4-1. Specifications For 230 VACRated WeldingOutputAmperageRangeMaximum Open-Circuit VoltageDCAmperes Input

OM-249 498 Page 134-3. Duty Cycle And OverheatingDuty Cycle is percentage of 10minutes that unit can weld at ratedload without overheating.If unit ove

OM-249 498 Page 144-4. Volt-Ampere CurvesThe volt-ampere curves show theminimum and maximum voltageand amperage output capabilities ofthe welding powe

OM-249 498 Page 15SECTION 5 − INSTALLATION5-1. Installing Nozzle, Contact Tip, And AdapterRef. 243 839-A! Turn off welding powersource.1 Nozzle2 Conta

Hobart Welders manufactures a full lineof welders and welding related equipment.For information on other quality Hobart products, contact your local H

OM-249 498 Page 165-3. Installing Work Clamp1 Nut2 Work Cable From Unit3 Work Clamp4 Screw5 Work Clamp TabsBend tabs around work cable.6 Insulating Sl

OM-249 498 Page 175-4. Process/Polarity TableProcess PolarityCable ConnectionsCable To Gun Cable To WorkGMAW − Solid wire with shield-ing gasDCEP − Re

OM-249 498 Page 185-6. Installing Gas SupplyObtain gas cylinder and chain torunning gear, wall, or otherstationary support so cylindercannot fall and

OM-249 498 Page 195-7. Electrical Service GuideFailure to follow these electrical service guide recommendations could create an electric shock or fire

OM-249 498 Page 205-9. Multi−Voltage Plug (MVP) ConnectionSelecting Plug1 Power Cord Connector FromWelding Power SourceSelect plug for power supply re

OM-249 498 Page 215-10. Serial Number And Rating Label LocationThe serial number and rating information for this product is located on back. Use ratin

OM-249 498 Page 225-12. Connecting 1-Phase Input Power For 230 VAC Input Ref. 250 332-A! Installation must meet all Nationaland Local Codes − have onl

OM-249 498 Page 235-13. Connecting 1-Phase Input Power For 115 VAC InputRef. 250 332-A! Installation must meet all Nationaland Local Codes − have only

OM-249 498 Page 245-14. Installing Wire Spool And Adjusting Hub TensionWhen a slight force is neededto turn spool, tension is set.1/2 in.Tools Needed:

OM-249 498 Page 255-15. Connecting Optional Spool Gun804 695-A / 804 696-A1 Drive Assembly2 Spool Gun3 Gun Securing Thumbscrew4 Gun EndLoosen thumbscr

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1...1-1. Symbol Usage 1...

OM-249 498 Page 265-16. Threading Welding Wire1 Wire Spool2 Welding Wire3 Inlet Wire Guide4 Pressure Adjustment Knob5 Drive Roll6 Gun Conduit CableLay

OM-249 498 Page 27SECTION 6 − OPERATION6-1. Controls1 Wire Speed ControlControl varies the rate of wire being fedthrough the welding gun.2 Power Switc

OM-249 498 Page 286-2. Weld Parameter Chart250 015-A

OM-249 498 Page 29SECTION 7 − MAINTENANCE &TROUBLESHOOTING7-1. Routine Maintenance! Disconnect powerbefore maintaining.. Maintain more oftenduring

OM-249 498 Page 307-4. Changing Drive Roll Or Wire Inlet Guide! Turn off welding powersource.1 Inlet Wire Guide SecuringScrew2 Inlet Wire GuideLoosen

OM-249 498 Page 317-5. Changing Nozzle, Contact Tip, Adapter And Liner, And Cleaning Gun Casing243 839-A! Turn off welding powersource.1 Nozzle2 Conta

OM-249 498 Page 327-6. Replacing Switch And/Or Head Tube243 840-ATools Needed:15 mmRemove screws (5)and nuts (4).Remove handle halves.Hand-tighten hea

OM-249 498 Page 337-7. Troubleshooting TableTrouble RemedyNo weld output; wire does not feed; fandoes not run.Secure power cord plug in receptacle (se

OM-249 498 Page 34SECTION 8 − ELECTRICAL DIAGRAMFigure 8-1. Circuit Diagram

OM-249 498 Page 35249 315-A

TABLE OF CONTENTSSECTION 8 − ELECTRICAL DIAGRAM 34...SECTION 9 − MIG WELDING (GMAW) GUIDELINES 36

OM-249 498 Page 36SECTION 9 − MIG WELDING (GMAW) GUIDELINESmig1 2009−12Wire Feeder/Power SourceWorkpieceGunRegulator/FlowmeterGasShielding GasWork Cla

OM-249 498 Page 379-2. Typical MIG Process Control Settings. These settings are guidelines only. Material and wire type, joint design, fitup, position

OM-249 498 Page 389-3. Holding And Positioning Welding Gun. Welding wire is energized when gun trigger is pressed. Before lowering helmet and pressing

OM-249 498 Page 399-4. Conditions That Affect Weld Bead Shape. Weld bead shape depends on gun angle, direction of travel, electrode extension (stickou

OM-249 498 Page 409-5. Gun Movement During Welding. Normally, a single stringer bead is satisfactory for most narrow groove weld joints; however, for

OM-249 498 Page 419-8. Troubleshooting − Excessive SpatterExcessive Spatter − scattering of molten metal particles thatcool to solid form near weld be

OM-249 498 Page 429-11. Troubleshooting − Lack Of PenetrationLack Of Penetration − shallowfusion between weld metal andbase metal.Lack of Penetration

OM-249 498 Page 439-14. Troubleshooting − Waviness Of BeadWaviness Of Bead − weld metal that is not parallel and does not coverjoint formed by base me

OM-249 498 Page 449-16. Common MIG Shielding GasesThis is a general chart for common gases and where they are used. Many different combinations (mixtu

OM-249 498 Page 45Problem RemedyProbable CauseWelding arc not stable.Wire slipping in drive rolls. Adjust pressure setting on wire feed rolls. Replace

OM-249 498 Page 1SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USINGsom 2011−017Protect yourself and others from injury — read and follow these precaut

OM-249 498 Page 46SECTION 10 − PARTS LIST. Hardware is common andnot available unless listed.250 327-A561234567891011121314151617181920212223242526272

OM-249 498 Page 47DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-1. Main AssemblyQuantity1 199 566 Door, Access 1... ... .. ...

OM-249 498 Page 48DescriptionPartNo.Dia.Mkgs.ItemNo.Figure 10-1. Main Assembly (Continued)Quantity40 248 732 Supplementary Protector, Man Reset 1... .

OM-249 498 Page 49243 842-A12345678712913141110Figure 10-2. H100S4-10 GunDescriptionPartNo.Dia.Mkgs.245 926ItemNo. Figure 10-2. H100S4-10 GunQuantity1

OM-249 498 Page 5010-3. Optional Drive RollsFor All Feed Head AssembliesPART NO.WIRE DIAMETERINCHES (mm)237 338 .023/.025 (.6) and .030/.035 (.8 and .

Warranty Questions?Call1-800-332-32817 AM − 5 PM ESThobart_warr 2011−01ServiceYou always get the fast,reliable response youneed. Most replacementparts

ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2011 Hobart Welding Products. 2011−01Hobart Welding ProductsAn Illinois Tool Works Company600 West Main Stree

OM-249 498 Page 2Welding produces fumes and gases. Breathingthese fumes and gases can be hazardous to yourhealth.FUMES AND GASES can be hazardous.D Ke

OM-249 498 Page 31-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard.D Do not install or place unit on, over,

OM-249 498 Page 41-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-249 498 Page 5SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATIONfre_som_2010−037Se protéger et protéger les autres contre le risque de bles